功率超声珩磨磨削区空化声场的建模与仿真研究
Research on modelling and simulation of cavitation sound field in the grinding zone of the power ultrasonic honing
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摘要: 通过建立Φ47功率超声珩磨磨削区流体-结构耦合声场的理论模型,采用ANSYS有限元分析软件对磨削区的空化声场进行了仿真分析,得出磨削区二维、三维空化声场的分布情况和声压幅值,并利用超声波功率测量仪对磨削区的空化声场进行模拟实验测量。结果表明:在谐振频率18.6 kHz下,声场主要集中在油石的中部,二维和三维声场的声压最大值分别为1.39 MPa和1.47 MPa,与实验测得声压最大值1.3 MPa在同一个数量级,为进一步研究功率超声珩磨空化效应提供理论和实验的基础。Abstract: The fluid-structure coupling acoustic theoretical model of the grinding area in power ultrasonic honing with diameter of 47 mm was established. The cavitation acoustic field of the grinding area was simulated using ANSYS software. The ultrasonic field distribution and pressure amplitude of the grinding area with two and three dimensional images were obtained. The ultrasonic cavitation acoustic field distribution in the grinding area was measured by using the ultrasonic power meter. The results show that the pressure in the resonant frequency of 18.6 kHz is mainly concentrated in the middle of the oilstone. The maximum values of the sound pressure in the two-dimensional and three-dimensional sound field are 1.39 MPa and 1.47 MPa, respectively. The results of simulations are of the same order of magnitude as the experiments that are observed about 1.3 MPa. The experimental results fit the numerical results well, which provide a theoretical and experimental basis for the further study of the influence of cavitation effect on the power ultrasonic honing.