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镁合金疲劳早期非线性超声在线检测实验研究

Experimental study of early fatigue damage on-line measurement in Magnesium using nonlinear ultrasonic

  • 摘要: 材料力学性能早期退化在微观结构上表现为位错和晶带滑移等缺陷的变化,在超声波检测中表现为高次谐波的产生。发展了一套在材料疲劳实验机上直接任线测量超声非线性系数的实验系统,在相同条件下测量了同一试件作不同输入电压下的二次谐波和基波幅度,二次谐波幅度和基波幅度平方的线性相关系数r=0.9996,表明实验系统是可靠的。同时利用该系统进行了三组不同加载应力的镁合金试件疲劳在线非线性超声检测实验。实验结果表明,在疲劳寿命的55%之前,超声非线性系数对疲劳加载周数具有很高的灵敏度。因此,利用超声非线性系数可以很好地表征镁合金的疲劳早期退化。另外在中低周疲劳范围内,加载应力的大小以及拉-拉和拉压疲劳模式的变化对实验结果没有明显的影响。

     

    Abstract: Material early mechanical degradation is associated with the micro-structural changes such as dislocation and slip band. When a single sinusoidal ultrasonic wave is launched to a nonlinear medium, the higher harmonics will be generated. This research develops a robust experimental procedure. There is linear relationship between amplitudes of the second-harmonic waves and the squared fundamental waves as a function of increasing input voltage amplitude, the linear correlation coefficient r= 0.9996. The experimental system is reliable. Using this system, ultrasonic nonlinearity parameters β of three groups of Magnesium samples with different loading stress are measured. The experimental results show that there is a significant increase in β linked to fatigue degree in the early stages of fatigue life and reaches the maximum about 55% of fatigue life, β can characterize the early fatigue damage of Magnesium. However, in the context of middle and low-cycle fatigue, changes of loading stress and the fatigue model with tension-tension fatigue and tension-compression fatigue had no significant effect to the experimental results.

     

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